. Printed in the E.U. (ATV RALLY EN CE 2006.fm) ™ Trademarks of Bombardier Recreational Products Inc. Or its affiliates. ® © 2006 Bombardier Recreational Products Inc.

• Bombardier Rally 200 Carb Adjustment

All rights reserved. Bombardier and the sprocket design are trademarks of Bombardier Inc., used under license. Congratulations on your purchase of a new Bombardier recreational vehicle.

It is backed by the BRP warranty and a network of authorized Bombardier ATV dealers ready to provide the parts, service or accessories you may require. Your dealer is committed to your satisfaction. He has taken training to perform the initial setup and inspection of your vehicle as well as completed the final adjustment before you took pos- session.

TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. European Community.INTRODUCTION.SAFETY INFORMATION SPECIAL SAFETY MESSAGES. OPERATION WARNINGS.

SAFETY WARNING. Pre-Operation Check. 6) Multi-function Switch.

7) Indicator Lamps.8) Ignition Switch. 9) Fuel Tank Cap. 10) Fuel Valve.11) Front/Rear Brake Pedal.12) Footpeg.

13) Tool Box. 14) Front/Rear Cargo Racks.15) Radiator Cap.16) Fuse. TROUBLESHOOTING.SPECIFICATIONS.MAINTENANCE INFORMATION MAINTENANCE CHART.GENERAL.ENGINE. Oil Change and Oil Filter Replacement.

Oil Pressure Regulator.Gearbox Oil Replacement. 100 Coolant Replacement.100 Drive Belt.101 Valve Adjustment.101 Spark Arrester.101 Radiator. Engine Area.

117 Hitch/Trailer Ball Condition (if so equipped). 117 Fasteners.117 Seat Fasteners.117 Vehicle Cleaning and Protection. 117 WARRANTY BRP INTERNATIONAL LIMITED WARRANTY: 2006 BOMBARDIER ATV PRODUCTS.120 PRIVACY OBLIGATION/DISCLAIMER. 123 CHANGE OF ADDRESS/OWNERSHIP. NOTICE European Community This Operator’s Guide has been prepared to acquaint the owner/operator of a new vehicle This warning applies only in the European with the various vehicle controls, mainte- Countries where on road usage is allowed. Nance and safe operating instructions. It is in- dispensable for the proper use of the product.

INTRODUCTION Your selling dealer should have provided you with some basic information on the particular controls and features of your new vehicle. Please take the time to study this Operator’s Guide and all on-product warning labels as well as the Safety Videocassette that came with the ATV. They more completely describe what you should know about this vehicle before riding it. SAFETY INFORMATION. Never operate this vehicle without proper instruction. Take a training course. Beginners should receive training from a certified instructor.

Contact an authorized Bombardier ATV dealer to find out about the available training course nearest you. Always follow this age recommendation: A person under 16 years old should never operate this vehicle. Always follow proper procedures for climbing hills as described further in this Operator’s Guide. Check the terrain carefully before you start up any hill. Never climb hills with exces- sively slippery or loose surfaces. Shift your weight forward.

Never open the throttle suddenly or make sudden gear changes. Beginning and inexperienced operators should complete the training course offered by BRP. They should then regularly practice the skills learned in the course and the operating tech- niques described in this Operator’s Guide. For more information about the training course, contact an authorized Bombardier ATV dealer. WARNING V00A01Q POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle.

WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate the ATV safely and may be involved in a serious accident. WARNING V00A02Q POTENTIAL HAZARD Carrying a passenger on this vehicle.

WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger. WARNING V00A04Q POTENTIAL HAZARD Operating this vehicle on public streets or roads. WHAT CAN HAPPEN You can collide with another vehicle. Paved surfaces may seriously affect handling and con- trol of this vehicle, and may cause the vehicle to go out of control.

HOW TO AVOID THE HAZARD If an on-road usage is allowed in your area, operate your vehicle on paved surface only for short distance and for the only purpose of moving the vehicle from an off-road usage to. WARNING V00A06Q POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective cloth- ing. WHAT CAN HAPPEN The following items concern all ATV's operator: – riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident –. WARNING V00A07Q POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs.

WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle.

WARNING V00A08Q POTENTIAL HAZARD Operating this ATV at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and operating conditions, and your experience. WARNING V00A09Q POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.

Do not try to show off. WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. WARNING V00A0BQ POTENTIAL HAZARD Removing hands from handlebar or feet from the footrests during operation.

WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident. WARNING V00A0CQ POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain.

WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain. WARNING V00A0DQ POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.

WARNING V00A0EQ POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN This vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator’s Guide. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed. WARNING V00A0QQ POTENTIAL HAZARD Operating on excessively steep hills.

WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills. WARNING V00A0FQ POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator’s Guide. Always check the terrain carefully before you start up any hill.

Never climb hills with excessively slippery or loose surfaces. WARNING V00A0GQ POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator’s Guide. WARNING V00A0HQ POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn.

HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mastered the turning technique as described further in this Operator’s Guide on level ground. WARNING V00A0IQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill.

WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill. WARNING V00A0JQ POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles.

Never attempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described further in this Operator’s Guide. WARNING V00A0KQ POTENTIAL HAZARD Skidding or sliding improperly.

WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain. WARNING V00A0LQ POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator’s Guide. WARNING V00A0MQ POTENTIAL HAZARD Improperly operating in reverse.

WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehi- cle. WARNING V00A0OQ POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, and increases the risk of an accident. HOW TO AVOID THE HAZARD Always use the size and type of tires specified further in this Operator’s Guide for this vehicle. Never modify this vehicle through improper installation or use of accessories.

All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer. WARNING V00A0PQ POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories. WARNING V03M01Q POTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions.

WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

SAFETY WARNING To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you should follow. Some may be new to you while others may be common sense or obvious.

Irrespective, we ask that you take a few minutes to read this Operator’s Guide completely before you operate the vehicle. Correct any problem you may have found be- i) Ensure transmission lever is working then fore riding. See an authorized Bombardier reset in PARK position. ATV dealer as necessary. J) Check fuel, oil and coolant levels.

Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator always wears the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants.

This type of clothing will provide you protection from some of the minor hazards you may encounter en route. A variety of accessories are available from your authorized Bombardier ATV dealer.

Bombardier Rally 200 Carb Adjustment

However, always respect the load and capacities of the vehicle. Over- loading of the vehicle can overstress the components and cause failure. To prevent possible injury, it is equally important to follow the instructions and warnings that accompany the acces- sory. Always keep a safe distance from other riders. Your judgment of speed, terrain conditions, weather, mechanical condition of your vehicle and the “trust in judgment” you have in others around you will help you make a better choice of appropriate safe distance.

This vehicle, like any other motorized vehicle, cannot stop “on a dime”. Off-Highway Operation The very nature of off-highway operation is dangerous. Any terrain, which has not been specially prepared to carry vehicles, presents an inherent danger where angularity, terrain substance and exact steepness are unpredictable. The terrain itself presents a continual element of danger, which must be knowingly accepted by anyone venturing over it. Downhill Driving This vehicle can climb slopes that are steeper than it can safely descend.

Therefore, it is essen- tial to assure that a safe route exists to descend a slope before you climb it. Decelerating while negotiating a slippery downhill slope could “toboggan” the vehicle. Maintain steady speed and/or accelerate slightly to regain control. V00A0UL Even though there is an adequate suspensions system on an this vehicle there are “washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury.

“Posting” or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact. V00A0VL Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden “holes” or changes in depth. V00A0WL If you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control.

Never jam the brakes and lock the wheels. Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the “trail “should be traversed with caution. Uphill Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb.

Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you. Downhill Keep your body weight rearwards.

Apply the brake gradually to prevent skidding. Do not “coast” down the slope using solely engine compression or in neutral gear. V00A0YL While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. If further assistance is re- quired your authorized Bombardier ATV dealer is always willing to help. Modification of the vehicle to increase speed and performance may violate the terms and con- ditions of your vehicle limited warranty.

HANG TAG This vehicle comes with a hang tag and labels containing important safety information. Any person who rides this vehicle should read and understand this information before riding. WARNING RECREATIONAL MODEL Improper ATV use can result in SEVERE injury or DEATH.

THIS ATV IS FOR RECREATIONAL USE OPERATOR ONLY - NO PASSENGERS. The following labels are on your vehicle and they should be considered permanent parts of the vehicle.

If missing or damaged, they can be replaced free of charge. See an authorized Bombardier ATV dealer. NOTE: The following illustrations used in this Operator's Guide are a general representation.

LABEL 1 LABEL 3 WARNING WARNING Improper ATV use can result in SEVERE INJURY or DEATH. NEVER ride as a passenger. Passengers can cause a loss of ALWAYS USE NEVER USE NEVER CARRY NEVER USE control, resulting in AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS. LABEL 6 DRIVE CHAIN DRIVE CHAIN MUST BE WELL ADJUSTED AND LUBRICATED.

FREE PLAY is 20 to 30 mm (3/4 to 1 1/8 in.) WITH DRIVER NOT ON VEHICLE. SEE OWNERS MANUAL FOR COMPLETE INSTRUCTIONS. 20 to 30 mm (3/4 to 1 1/8 in.) LABEL 7 CAUTION. LABEL 9 LABEL 11 WARNING If you get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels. LABEL 10 WARNING This warning applies only in European Countries where on road usage is.

VEHICLE INFORMATION. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized Bombardier ATV dealer to complete warranty claims properly. No warranty will be allowed by BRP if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way. VIN (IDENTIFICATION NUMBER) ALSO STAMPED ON FRAME. Engine Identification Number Location V06A18L. CONTROLS/COMPONENTS/INSTRUMENTS NOTE: Some controls/instruments/equipment are optional.

While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. NOTE: This section gives basic functions of the various controls of your ATV. For more de- tails of how to operate one control in conjunc- tion with some others, refer to OPERATING INSTRUCTIONS further in this section. 3) Rear Brake Lever WARNING Located on the left side of handlebar. When compressed, the brake is applied. When re- Make sure brake lever lock is fully disen- leased, it should automatically return to its gaged before operating the ATV.

Original position. CAUTION: Always completely stop the vehi- This position disengages the transmission to cle and apply the brake prior to moving the allow manual vehicle movement or towing. Transmission lever. H: High gear R: Reverse REVERSE POSITION HI POSITION This allows the vehicle to go backward.

Tis vehicle is equipped with a reverse speed lim- This selects the high speed range of the iter system. Headlamp Switch Engine Start Button Located on the top of multi-function switch. To start engine: Depress and hold the start Place switch to LO for the low beam and tail- button.

Release immediately after engine is light. Place switch to HI for the high beam and started.

Override Button Located in front of multi-function switch. Override button TYPICAL — CHOKE LEVER IN THE FULL CHOKE POSITION This button is used to override the reverse speed limiter system and while power backing The other positions between OFF and FULL up. CAUTION: If the light does not turn off right after engine starting, stop the engine. See an Insert key in switch and turn to the desired authorized Bombardier ATV dealer.

Do not position. To remove key, turn key to OFF then use the vehicle until repaired. 9) Fuel Tank Cap 10) Fuel Valve Unscrew counterclockwise and remove cap Located on left side of vehicle under seat.

3- to allow fuel tank filling then fully tighten clock- position rotary valve: OFF, ON, RES. The tab to align its pointer with ON, OFF or RES. 12) Footpeg RES (RESERVE) When fuel is exhausted in the fuel tank when Located on footrest.

Use this area to maintain in the ON position, an emergency supply of your feet stable. Fuel is available by turning the tab to RES. The reserve contains approximately 30% of the fuel tank capacity. The tools included in the tool box are: Turn radiator cap counterclockwise to re- move. When finished, properly reinstall radi- – pliers (1) ator cap. – screwdriver (1) – open wrench 10/13 mm (1) – open wrench 15/17 mm (1) –. P l e a s e, c h e c k w i t h y o u r a u t h o r i z e d Bombardier ATV dealer to know which model you must use with your vehicle.

LIQUIDS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. Fuel Level NOTE: This section specifies the recom- mended liquids and procedures to check their levels. Refer to MAINTENANCE for proce- WARNING dures to replace the liquids. Oil Viscosity Oil Level SAE 5W30 or XP-S 10W40 4-stroke oil is rec- CAUTION: Check level frequently and refill if ommended for all seasons. Do not overfill.

Operating the en- gine with an improper level may severely However during the hottest days of the sum- damage engine. Gearbox Oil Recommended Oil Use XP-S chaincase oil (P/N 413 801 900) or an equivalent. CAUTION: Do not use unrecommended oth- er types of oil when servicing. Do not mix with other types of oil. Gearbox Oil Level CAUTION: Check level and refill if neces- sary.

C o o l i n g s y s t e m m u s t b e f i l l e d w i t h WARNING Bombardier premixed coolant (P/N 219 700 362) or with distilled water and antifreeze so- lution (50% water, 50% antifreeze). Do not use brake fluid tak- en from old or already opened containers. NOTE: A low level may indicate leaks or worn brake pads.

See an authorized Bombardier ATV dealer. Brake Lever Reservoir This reservoir is located near battery. Battery This vehicle is equipped with an electrolyte type battery that requires a minimum of main- tenance.

NOTE: Refer to MAINTENANCE section to remove or install the battery. Electrolyte Level Place the vehicle on a level surface.

Check electrolyte level by the rear right inner fender. Bombardier ATV dealer. This inspection will give you the opportunity to discuss the unan- swered questions you may have encountered during the first hours of operation. Correct any problem you may have found be- The pre-operation check is very important fore riding.

See an authorized Bombardier prior to operating the vehicle. Always ATV dealer as necessary. Check the proper operation of critical con. Shifting the Transmission NOTE: Throttle assist may be used to help engine starting faster. Press the throttle lever Let engine idle to warm up.

If too much throttle is used the choke Apply brakes and select the desired gear system will not be activated. Crank engine several times. Install new spark plug if possible or clean and dry spark plug. Start engine as explained above.

If engine continues to flood, see an authorized Bombardier ATV dealer. Engine Overheat If engine overheats and indicator light turns ON, try the following: –. Stop engine immediately. Otherwise, if the necessary to take it to an authorized light turns off and the engine is cold or warm, Bombardier ATV dealer as soon as possible. Not hot, a potential problem with the sensor or DO NOT START THE ENGINE! Engine part is possible.

CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. Cargo WARNING The vehicle handling, stability and braking distance are affected when loading racks and using the vehicle. Rear Location Place the fuel valve to OFF position. Select the NEUTRAL position and set the parking brake. Secure the vehicle by the front and rear bumpers. CAUTION: Attaching vehicle at other loca- tions may damage the vehicle. Unload racks before transporting the vehicle.

Front Location V06A0VY TYPICAL. – Start engine with spark plug grounded to the engine away from spark plug hole. If no spark appears, replace spark plug.

– If trouble persists, contact an authorized Bombardier ATV dealer. Engine compression. – If no pulsating resistance is felt, it suggests a major loss of compression. Engine is overheating.

– Check ENGINE OVERHEATING in SPECIAL PROCEDURES. – If overheating persists, contact an authorized Bombardier ATV dealer.

Air filter/box plugged or dirty. – Check air filter and clean if necessary.

– Check deposits in air box drain. – Check the position of the air intake tube. CVT dirty or wear. – Contact an authorized Bombardier ATV dealer. Transmission lever is hard to move 1. Transmission gears are in a position that prevents the transmission lever to work. SPECIFICATIONS MODEL RALLY™ 200 ENGINE 4 stroke.

Single overhead camshaft engine, liquid Type cooled Number of cylinder Single cylinder Number of valves 4 valves with mechanical lifters (adjustable) Displacement 176.3 cc (10.76 cu. In) Bore Standard 62 mm (2.4 in) Stroke 58.4 mm (2.3 in) Compression ratio.

MODEL RALLY™ 200 ELECTRICAL Magneto generator 260 W @ 6000 RPM Ignition type Ignition timing Not adjustable Engine RPM limiter 10 500 RPM (any gear in forward) Vehicle speed limiter 15 km/h (9 MPH) in reverse Make Spark plug Type CR8E 0.7 mm (0.027 in) Number of spark plug. MODEL RALLY™ 200 WHEELS Front 10 x 5.5 Size Rear 9 x 8.5 Wheel nut torque 70 Nm (52 lbfft) BRAKES Front hydraulic, 2 discs Rear hydraulic, 1 disc Parking device LH brake lever includes a lock LOADING CAPACITY Front racks 16 kg (35 lb) Rear racks 30 kg (65 lb). 4-stroke oil. Refer to OIL VISCOSITY CHART for proper grade Gearbox oil 80W-90 Ethylene-glycol/water mix (50% coolant, 50% Coolant water). Use Bombardier premixed coolant or a coolant specially designed for aluminum engines Type Regular unleaded gasoline Fuel Octane 87 (R + M)/2 or higher. Sketchup pro 2015 full version free download. MAINTENANCE INFORMATION.

Bombardier ATV dealer. PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 200 KM (125 mi) (To be performed by an authorized Bombardier ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST. PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 200 KM (125 mi) (To be performed by an authorized Bombardier ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST 25 H OR 500 KM (310 mi). PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 200 KM (125 mi) (To be performed by an authorized Bombardier ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST 25 H OR 500 KM (310 mi).

The following covers the maintenance items that can be performed by the customer if desired. Other items found in MAINTENANCE CHART must be performed by an authorized Bombardier ATV dealer.

NOTE: Among other things, this section gives the procedures to replace the liquids. ENGINE Oil Change and Oil Filter Allow enough time for oil to flow out of oil filter.

Unscrew oil filter cover. Replacement Oil and filter are to be replaced at the same time. Oil change should be done with a warm engine. Reinstall oil strainer plug with a new gasket. Remove valve housing, compression spring and ball.

Change gasket on drain plug. Clean gasket area on engine and drain plug, then reinstall plug. Refill engine at the proper level with the rec- ommended oil. Cooling drain plug the vehicle on the ground. Refill gearbox, using BOMBARDIER chain- Unscrew the bleeding screw on the top of case oil (P/N 416 801 900) or an equivalent. Thermostat housing. Drive Belt Pinch hose between radiator and thermostat housing with a large hose pincher (P/N 529 See an authorized Bombardier ATV dealer to 032 500).

Inspect and/or replace the drive belt. Valve Adjustment See an authorized Bombardier ATV dealer for valves adjustment. The fins are purposely thin parts to allow efficient cool- ing. WHEN HOSING, USE LOW PRESSURE ONLY.

NEVER USE A HIGH PRESSURE WASHER. See an authorized Bombardier ATV dealer to check the performance of the cooling system. CARBURETOR See an authorized Bombardier ATV dealer each year to verify and clean the fuel system. AIR INTAKE SYSTEM CAUTION: Never remove or modify any com- When liquid/deposits are found, the air filter ponent in the air box. The engine carburetion must be inspected/dried/replaced depending is calibrated to operate specifically with these on its condition. Otherwise, engine performance degradation or damage can occur.

Pour cleaning solution (P/N 219 700 341) or an equivalent into a bucket. Put the filter in to soak.

While filter soaks, clean inside the air box. Rinse the filter with warm water until all clean- ing solution disappears. NOTE: If the air filter foam is still dirty, replace it with a new one.

ELECTRICAL CAUTION: Should any electrolyte spillage occur, immediately wash off with a solution of WARNING baking soda and water. Cleaning Unless otherwise informed, always turn ig- Clean battery, battery casing, cables and bat- nition switch to OFF before performing any tery posts using a solution of baking soda and maintenance or repair on electrical sys- water.

Bulb Replacement Fuse is located behind front right shock, near coolant reservoir. Remove the cluster cover Always check light operation after replace- to allow an access at the fuse holder. Headlamp CAUTION: Never touch glass portion of an halogen bulb with bare fingers, it shortens its operating life.

Adjust both headlamps evenly. V06G0RY Lift and hold the spindle then remove the bulb. V06G0TY TYPICAL 1. Headlamp housing 2. Beam height adjustment 3.

Beam side adjustment Taillight Unscrew lens screws to expose bulb. V06G0SY Properly reinstall removed parts in the re- verse order of their removal.

DRIVE TRAIN Lubrication Check the free play of drive chain and adjust if necessary. Lubricate front knuckles. Use synthetic Check for damage or missing O-ring or roll- grease (P/N 293 550 033) or an equivalent. There is a grease fitting on each knuckle. Lubrication and Cleaning CAUTION: Never wash the chain with a high pressure washer or gasoline.

Check the drive chain slider at every ride. Drive chain Replace the drive chain slider when it is worn. Adjuster lock See an authorized Bombardier ATV dealer for 3.

Sprocket hub replacement. Chain tensioner Sprocket and Pinion. S e e a n a u t h o r i z e d supplied in tool box. Bombardier ATV dealer if there is any play. TIRE PRESSURE. Tire/Wheel Condition Check tire for damage and wear. Replace if necessary.

Do not rotate tires. The front and rear tires have a different size. The tires are directional and their rotation must be kept in a specific direction for proper operation.

Wheel Removal Loosen nuts then lift vehicle. STEERING SYSTEM Throttle Cable Lubrication Remove the cable from the throttle lever. The throttle cable must be lubricated with sil- icone cable lubricant (P/N 293 600 041) or equivalent. WARNING Always use a silicone-based lubricant. Us- ing another lubricant (like water-based lu- bricant) could cause the throttle lever/ca- ble sticking or stiffness. Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster. Loosen lock nut then turn the adjuster to ob- tain correct throttle lever free play.

NOTE: Measure throttle free play at the tip of throttle lever. Tighten lock nut and reinstall protector. See an authorized Bombardier ATV dealer as necessary. Swing Arm Check swing arm for distortion, cracks or bending. See an authorized Bombardier ATV dealer if any problem is detected. A-Arms Check arms for cracks, bending or other dam- V06J0GY ages. BRAKE Inspection WARNING WARNING Any brake system repair should be per- See an authorized Bombardier ATV deal- formed by an authorized Bombardier ATV er to repair or replace any components of dealer.

The brake system. Front Brake Check the following to keep the brakes in The front brakes are hydraulic disc types. BODY/FRAME Engine Area Check engine area for any damage and leaks.

Ensure all hose clamps are properly secured and no hose is cracked, kinked or otherwise damaged. Inspect muffler, battery and reservoir fasten- ing devices. Check electrical connections for corrosion and tightness. All genuine Bombardier parts and accessories, installed by an authorized Bombardier distribu- tor/dealer (as hereinafter defined) at the time of delivery of the 2006 Bombardier ATV product, carry the same warranty as that of the ATV. WARRANTY GIVES YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY. Neither the distributor, any Bombardier ATV dealer nor any other person has been authorized to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP.

BRP or an authorized Bombardier ATV distributor/dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner. The distrib- utor will then forward this information directly to BRP. If you prefer not to have your name and address released, please let us know by writing to the address below: Bombardier Recreational Products Europe N.V. Customer Service. STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an authorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.

AFFIX PROPER POSTAGE Bombardier Recreational Products Europe N.V. Customer Service Guldensporenpark 83, building I B-9820 Merelbeke, Belgium. STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an authorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen. AFFIX PROPER POSTAGE Bombardier Recreational Products Europe N.V. Customer Service Guldensporenpark 83, building I B-9820 Merelbeke, Belgium.

ATV MODEL No. VEHICLE IDENTIFICATION NUMBER (V.I.N.) ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: NAME STREET CITY STATE/PROVINCE ZIP/POSTAL CODE Purchase Date year month Warranty Expiry Date year month To be completed by the dealer at the time of the sale.

DEALER IMPRINT AREA Please verify with your dealer to ensure your vehicle has been registered with BRP.

As you can see, we have a large amount of PDF files that are free to print or download at your leisure, but we know that it is far from complete. If you have any sheets that we do not have, or ones that are in better condition, we would be very grateful if you could send us a copy either by email or by postal service, addresses available on the front page of this website. You would be adding to one of the best places to get Service Sheets anywhere on the web.